XXX现空问问题？
Could I ask you some questions if you are free Are you free now May I ask you some questions (a question) 2． 请问产品面否外观面？表面做什处理？晒纹抛光？
Can you tell me whether the surface of this part is a visibleesthetic one What will we do for its
surface Texture or Polishing
3． 请问产品面否加顶针顶块？产品允许加扁顶针？
Does this part need an ejector pin or an ejector bar Can we add an ejector blade
4． 产品柱位算做司筒（镶针）？
Can we add ejector sleeves or ejector pins in the boss of this part
5． 产品位置出模算做行位面会分模线接受？
There's an undercut at this position and it needs a slider It will also have a parting line on
this side is that OK
6． 产品里面位置算做斜顶行位问题？
We will make the lifter and (inner) slider in this position will that be a problem
7． 提供2D产品图3D产品图致请问图面准？
The 2D and 3D drawing you provided is not the same can you tell me which one is correct
8． 提供3D产品图方没出模角方胶位太厚方胶位太溥产品问题修改？修改会交确认
There is no draft angle in the 3D drawing some materials are too thick and some place are too
thin Can we modify this part by ourselves We will send the drawing to you for you to check after we modify it
9． 提供缩水率千分五模具尺寸已做模具图面求注塑出产品符合产品图请确认材料缩水率否正确？
According to the shrinkage one over two hundred the mold has been done in the right dimension but the part falls short to your part drawing are you sure the shrinkage is right
10． 产品位置太导致模具钢料太溥够加宽位置？
This position is too small and will make the steel material here too thin can we widen it here
11． 斜顶面柱位空间太斜顶运动时会干涉柱子移动柱子位置？
The angular lifter interferes with the boss during ejection Please consider changing the position of the boss
12． 筋骨位胶厚太溥高度偏高注塑时难填充筋位增加筋骨位厚度？
The rib here is too thin and on the high side so it will be difficult to fill here when we do the
injection can you increase the thickness of this rib
13． 想筋骨位高度加高减低？加胶位置铜公放电加深减胶位置两种做 法1做镶件2烧焊镶件底部运水简单做法烧焊处理接受？
Will you increasedecrease the material on this rib We will use EDM if you add material but there are two option if you choose to decrease 1 Make inserts2 Welding because there is water in the bottom of the insert is that OK
14． 样板筋骨位底部烧焦排气良筋骨位中间增加镶件
This sample has been burned in the bottom because the venting is not good we can add an insert in the middle of the rib
15． 重做镶件约需56天时间接受？
It will take about 5 or 6 days to redo the insert is that OK
16． 产品面已做晒纹处理果需加胶面需重新外发晒纹需天时间直接铜公放电火花纹取代求纹路接受？
We have made the texture on this side if we add material it will take some days to remake the
texture by outresourcing so we suggest using the texture by EDM instead is that OK
17． 模具公制英制配件？需备件？
Is this mold dimension measured in inches or meters Does it need spare parts
18． 模具铭牌刻字容提供？什时候刻字资料
Will you provide the engraving content of the plate of this mold to us When will you send it
19． 否提供模具生产时注塑机型号相关资料：啤机呵林柱尺寸顶棍孔尺寸等
Can you provide the type of injection machine and other related information of this mold to us
Such as the boss dimension the hole's dimension of the ejector pin and the size of the injection
machine and so on
20． 问题需事商议会答复
I need to discuss this problem with the other colleagues and then I will reply back to you
21． 力达成计划异常会时通知
We will try our best to complete your plan if there are any complications we will notify you
immediately
22产品长度33012MM宽度7896MM高度45MM胶厚2MM重量7063g试模注塑机型号250吨胶料颜色黑色产品外表面晒纹处理表面抛光需日期章环保章材料章前模2344氮硬斜顶行位座738H模具信息正确？请确认
The length of this part is 33012MM Width is 7896MM height is 45MM thickness is 2MM weight is 7063g the injection machine is 250T the material is black the outside of the part has texture inner side needs polishing and it also needs a date and recycle stamp the core & cavity is 2344 nitridng the lifter and slider shelf is 738H Please check the information above
23． 现吃午钣时间午继续？
It is time to have lunch let's discuss this project later this afternoon
24滑塊干涉倒勾請加料填滑塊順利滑動
(The undercut area interferes with the slide block and needs to be filled with material to help the slider move smoothly)
25 加肉太 (The thickness added is too thick)
26 加肉面積太 (The thickening area is too wide)
27GATE位置移位 ( The gate position is moved)
28 滑塊拆位置 (The split line of slide block or the area of slide)
29 處尖角填充困難 (It is hard to fill this area due to the sharp feature)
30 處鋼材太薄強度足容易冷卻
(The strength of this area is too weak and it is hard to cool because the steel is too thin)
31 圓柱特徵半圓拆滑塊免粘滑塊造成拉白拉斷
(We avoid designing the semicircle of the cylinder on the slide block because it will be pulled
apart or cause drag marks)
32 處做斜銷作動時會削成品肉厚
(The part will be damaged if we make the lifter in this area)
33 這個面裝配面加料
(This is a critical surface where we cannot add additional material)
34 處料位太厚會縮水建議減料改善
(Because of the shrinkage of the thickness we suggest reducing some wall thickness to improve it)
35 面外觀面處做滑塊話會夾線否接受
(Please confirm whether it is a critical surface or not Also confirm whether it is acceptable to
have a slide split line if we have a slide in this area )
36 處倒勾否減料公母模破做滑塊斜銷
(Please confirm whether we can reduce material to the area where we have an undercut as indicated to have shut off on cavity side No slide block and lifter will be made )
37 請盡快確認這種拆模方式結構否則會影響模期
(Please confirm the issues of Parting line Gate positionEtc as soon as possible otherwise
the leadtime will be extended)
38 面否特殊求否頂針印
(Please confirm whether it is a critical surface or not and if we can have EJ pin marks on it)
39 PL面開處模具會尖角刀口對模具壽命影響
(There are sharp edges if we set the parting line here It will reduce the tool life)
40 加拔模角便脫模順利 We suggest enlarging the draft angle to help release the tool)
41 GATE做處話兩個缺點：1蓋子開時GATE修剪部位 2兩個斜銷側頂出衡
(There are two problems if the gate is to be designed in this area
a) It is easy to see the gate mark when you open the cap
b) The ejectors are unbalanced when two lifters are on the same side)
42 GATE做處話蓋子開後GATE修剪部位
(The gate mark is not visible if the gate position is designed like this)
43 果GATE定做們指定位置話還做這側這樣話還減這個位置縮水
(If you insist that the gate position has to be like the original design then we would further
recommend to have it to the area indicated so it can avoid a shrink problem in this area)
44 處GATE做潛頂針話背後外觀面會沖料痕成品黑色會明顯
(If the design of the gate has to be a sub Gate then the back surface of the part will have
serious flow marks due to the black color)
22 PL開處合理模具加工困難PL應改為圖示樣
(This area is not suitable to have a Parting line because the tool will become more complicated
therefore we recommend to have the Parting line as indicated)
45产品粘母模機會否公模加倒勾拉料頂針者公模保留EDM紋開模時成品留公模側
(There is possible sticking on cavity therefore please confirm whether it can make undercuts
snatch pins or leave coarse EDM on the core to snatch the part on)
46處料厚段差成品表面會應力痕否接受
(Please confirm whether it is acceptable to have stress lines on the surface because the thickness is not equal)
47 請注明處為外觀面否提供2D圖注意事項
(Please advise where the critical surface is Please also provide us a 2D drawing with critical
dimensions )
48 紅色示處問題方請特別注意
(Please note the red highlights because those areas have problems)
49 成品設計處問題建議圖示修改
(We would suggest using the attached part design as the current design has problems)
50 處改為個球形凹槽 (We suggest modifying it as a globe recess)
51 圓柱特征半拆滑塊裡防拉斷 (this issue is the same as no31)
52 處滑塊走滑塊滑塊先退滑塊做延遲
(The inside small slide block will recede first and the parent slide block have to postpone sliding)
53 滑塊液壓油缸抽芯保証開合模順序
(The slide pins will use an oil cylinder to assure that the process is in proper order)
54 這個面裝配加料話裝配時會頂住圖示
(We cannot add material to this surface because it will intervene between the two parts when it is assembled Please see the sketch attached )
55 降低斜銷面增加成品許肉厚來做變化
(To descend the surface of lifter in order to thicken the part)
56 半做斜銷半做然
(One half side will have the lifter and the other half will be solidnature)
57 處兩個柱子重疊倒勾做然做SLIDE
(These two bosses are overlapping with undercut therefore it can not be made as solid We
suggest making it with a slide block)
58 處強迫頂出 (This area needs force ejection)
59 公模兩段開模這個方先退 (Here will be a double ejection for forward and receding)
60 處做鑲件會夾線否接受
Please confirm whether it is acceptable that there will be a split line here)
61 面公母模1度破會段差否接受
(Please confirm whether it is ok to have mismatch to the area where there is 1 degree of shut off in Core Cavity side)
62 這個尺寸否加 (Please confirm whether we can enlarge this dimension)
63 處加個凹槽膠片彈出效果會更試模後裝配效果做修正
(It will affect the elastic of the film better if we add a recess See how it will affect the assembly parts and then make your decision)
64 處倒勾建議將剖面線示部位CUT避免處倒勾
(There is an undercut here we suggest cutting out the indicated part as it highlighted to avoid an undercut)
65 成型後SUB GATE修
(The gate (sub gate) needs to be trimmed evenly after being moulded)
66 處倒勾先垂直頂出後手動取出
(This area of the undercut needs to be ejected vertically then taken out manually)
67 這兩個面滑塊GATE改處改
(The gate is not suitable in this area because there are two sliding blocks sealing off this area)
68 處加做個旋轉GATE射出時方便調整成品品質
(We would suggest placing a runner shutoff insert to adjust the volume of part filling)
69 倒勾滑塊強迫脫模倒勾否減06
(This undercut will be force ejected out Please confirm whether it can be reduced to 06 mm)
70 柱子無法脫模請確認否轉圖時錯位否提供客戶原始圖檔 data )
(This boss is not releasable Please check the file again and if possible pleas resend us the
original draft
71 柱子實心會縮水 (This boss will shrink because it is a solid boss)
72 這個面否咬花咬花番號什麼拔模角
(Please confirm whether this surface needs to be textured or not Please advise texture specs Also what's the min draft )
73 這個面否光貼標簽
(Please confirm whether this surface needs to be polished and stuck on a sticker)
74 紅色顯示幾個面拔模角太出模時會拉傷建議加拔模角
(The red highlighted area has a problem of a small draft angle We suggest enlarging thedraft to avoid causing drag marks on the part)
75 RIB太薄會填充足 (This rib can not be filled properly because it is too thin)
76 RIB太厚會縮水 (This rib will have a shrink problem because it is too thick)
77 處倒勾出模困難建議先做倒勾成型後二次加工做治具費外算
(There are problems with this current design we recommend doing this undercut as an alternative but there will be additional costs)
78 柱子底部做火山口
(The base of all bosses require a crater to avoid shrinkage)
1镶件PL面充足排气坑PL面开环形排气槽气体排模外
InsertPL should have adequate venting PL should have around slot for venting
79顶棍孔镶件端面距离底板面05mm攻m20牙
the surface of KO insert should below bottom plate 05mmthread M20
80回针中托司模胚部份避空05mm
RPEGP should have 05mm gap with the moldbase
81排气槽距封胶位1015mm
Venting slot distance from the seal off position 1015mm
82运水进 E 运水出 S
In take E Out take S
83底面板均隔热板DME规格14厚
TopBottom plate must have insulator plate DME standard 14'H
84吊环模具重心（保证吊模时衡）
Eyebolt should on the center of the mold(for balance)
85吊模螺丝位置前模部份重心保持衡
The eyebolt position on the cavitycore side should on the center of gravity for balance
86唧嘴分试模唧嘴走模唧嘴
Sprue type TrialDelivery
87喉塞选：NPT规格
Plug use NPT spec
88中托司采HASCO滚珠形式 Use HASCO ball EGP
89水咀采法国标准14水咀写RPL081151
Jiffy Use French Standard 14 markRPL081151
90全部英文英制单位 All in English& Imperial Unit
91请检查模尺寸否缩水 Are part dimensions to print plus shrink
92电线通角位改R角否完成 All wires protected from sharp corners？
93换元件必须标准件All replaceable components must be standard components
94 否加啤塑总计器？Add shot counter
95复杂模具设计周详考虑成功克服种设计限制
A complicated mould with thorough design consideration to overcome the numerous design constraints
96移动零件应硬钢料行位必须硬垫板硬线条必须限位定位锁
All moving components should use hardened steel all slides should be installed with hardened or lubricated alloy wear plates and gibs and with positive slide retainer
97BOM容应包含运水接头顶针制零件
BOM including water fittings ejectors &custom components
98没运水回路斜顶铍铜BeCu for lifters if wo water circuits
99应部件前模面视图中镜Corresponding components mirrored at core &cavity
100否省光出模
Check polish for line of draw finish？
Core pull slot mechanism installed and OK
101模具须吊机搬动Crane capacity and loading clearance
102流道变形电脑模拟分析Conduct mold flow &mold warp analysis
103散件图3D模具图Component andor 3D mould design drawing
104尺寸重适量冷Cooling less important when dimensions are not important
105标准四模腔水口模具四模腔倒转水口模具结合成套注塑机生产量增加倍层板模具降低成
Combine a traditional 4 cavity edge gate and a4 cavities reverse gate moulds which help to double the molding capacity and reduce production cost
106模具特式模具分开变成两套方生产增加生产灵活性
Can be separated into two individual moulds for molding in two different mould shops
107全套模具均利模具标准零件制成维修换零件较方便
Consists of all standard mould components which facilitate mould maintenance
108出模方标示Die draw called out
109标出前模距离滑动部件滑动距离塑件脱离位置
Dimension all the opening travel & clearance
110否DME运水接头编号
DME egg Water fittings recessed and marked
111开箱否容易吊出模具否分开前模运输？
Delivery right side up or in two halves？
112吊模孔尺寸衡2边 Eyebolt size and balance in 2 sides
113出行程行位斜顶行程标注 Ejection stroke & slide lifter travel dimensioned
114斜顶做出分析Ejection study if lifter adopted
115顶出极限位置 Ejection extended at the most
116顶针导柱安装 Ejector guide pins installation
117 重量50lbs镶件必须吊模孔Eyebolts for inserts more than 50lbs
118边缘型直入型水口接受
Edge gate or sprue gate requiring secondary operation acceptable
119斜顶接触模镶件硬度4度差（HRC）
4 point in HRC different to lifters contacting or cavity steel
120水口水口顶针4倍放视图实际尺寸标注
4X size section dimensioned to reflect the actual size
121常规安全搬运求General safety and handling
122建议模具锁模力超100吨注塑机15mm顶针顶出行程超50mm时应装顶针板导柱
Guided ejection recommended for mould above 100 tons clamp capacity ejector pins of 15mm or smaller or ejector stroke longer than 50mm
123边钉插入模板否顶着加疏气空
Guide pin cleared and vented
124镶件定位编号防止正确组装
Inserts keyed and numbered to prevent incorrect assembly
125 斜面角度行位斜边角度3度(<25度)
Jaw angle 3 degmore than angle pins(<25 degree)
126行位斜顶镶件处保留足够位置（空间）布置水槽
Keep enough space to run waterline at slide liftermajor inserts
127斜顶角度15度Lifter angle less than 15 degree
128斜顶杆直径少1Lifter rods dia less than 1
129否已安装限位制？Limit switch in tact and protected
130模坯钢料号标注Moldbase and steel dimensioned
131斜顶镶件5度插穿Minimum 5 degfor shutoff
132动作机构否正确？Mechanism for sequence
133否已安装安全带喷正确颜色模坯？Mold safety straps installed and painted red？
134适宜应模拟模具注塑程注射分析压力分布温度分布确定佳入水位置流道尺寸疏气位置等
Mould flow and simulation should be carried out for the best gate location filling analysis
pressure distribution and heat distribution
135模具设计做快冷模高温点应该冷应适量顶针
Mould should be designed with maximum cooling and with appropriate amount of ejection points
136模具够全动生产零件应机械手出
Mould should be able to run fully automatic Large part should be picked up by robot
137模具测试符合预定Cpk质量标准
Mould should be tested to meet a defined Cpk quality standard
138模具应具备预防意外损害错误安装等安全特性
Mould should have safety features to protect accidental damage incorrect assembly and set up of mould
139模需精确配合擦位方 模具定直身锁
Mould halves requiring accurate alignment of core and cavity and shut off should have appropriate part line locks
140需加热模具必须隔热板Mould requiring heating should have insulator plate
141模具动生产模具断水口
Mould preferred to run automatic selfdegating whenever possible
142模具必须稳定位置凸出物请加脚座否完成？
No obstructions on bottom surface of mold？
143模坯长宽模厚（模架长宽）
Overall mold size of the moldbase & shut height
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Could I ask you some questions if you are free Are you free now May I ask you some questions (a question) 2． 请问产品面否外观面？表面做什处理？晒纹抛光？
Can you tell me whether the surface of this part is a visibleesthetic one What will we do for its
surface Texture or Polishing
3． 请问产品面否加顶针顶块？产品允许加扁顶针？
Does this part need an ejector pin or an ejector bar Can we add an ejector blade
4． 产品柱位算做司筒（镶针）？
Can we add ejector sleeves or ejector pins in the boss of this part
5． 产品位置出模算做行位面会分模线接受？
There's an undercut at this position and it needs a slider It will also have a parting line on
this side is that OK
6． 产品里面位置算做斜顶行位问题？
We will make the lifter and (inner) slider in this position will that be a problem
7． 提供2D产品图3D产品图致请问图面准？
The 2D and 3D drawing you provided is not the same can you tell me which one is correct
8． 提供3D产品图方没出模角方胶位太厚方胶位太溥产品问题修改？修改会交确认
There is no draft angle in the 3D drawing some materials are too thick and some place are too
thin Can we modify this part by ourselves We will send the drawing to you for you to check after we modify it
9． 提供缩水率千分五模具尺寸已做模具图面求注塑出产品符合产品图请确认材料缩水率否正确？
According to the shrinkage one over two hundred the mold has been done in the right dimension but the part falls short to your part drawing are you sure the shrinkage is right
10． 产品位置太导致模具钢料太溥够加宽位置？
This position is too small and will make the steel material here too thin can we widen it here
11． 斜顶面柱位空间太斜顶运动时会干涉柱子移动柱子位置？
The angular lifter interferes with the boss during ejection Please consider changing the position of the boss
12． 筋骨位胶厚太溥高度偏高注塑时难填充筋位增加筋骨位厚度？
The rib here is too thin and on the high side so it will be difficult to fill here when we do the
injection can you increase the thickness of this rib
13． 想筋骨位高度加高减低？加胶位置铜公放电加深减胶位置两种做 法1做镶件2烧焊镶件底部运水简单做法烧焊处理接受？
Will you increasedecrease the material on this rib We will use EDM if you add material but there are two option if you choose to decrease 1 Make inserts2 Welding because there is water in the bottom of the insert is that OK
14． 样板筋骨位底部烧焦排气良筋骨位中间增加镶件
This sample has been burned in the bottom because the venting is not good we can add an insert in the middle of the rib
15． 重做镶件约需56天时间接受？
It will take about 5 or 6 days to redo the insert is that OK
16． 产品面已做晒纹处理果需加胶面需重新外发晒纹需天时间直接铜公放电火花纹取代求纹路接受？
We have made the texture on this side if we add material it will take some days to remake the
texture by outresourcing so we suggest using the texture by EDM instead is that OK
17． 模具公制英制配件？需备件？
Is this mold dimension measured in inches or meters Does it need spare parts
18． 模具铭牌刻字容提供？什时候刻字资料
Will you provide the engraving content of the plate of this mold to us When will you send it
19． 否提供模具生产时注塑机型号相关资料：啤机呵林柱尺寸顶棍孔尺寸等
Can you provide the type of injection machine and other related information of this mold to us
Such as the boss dimension the hole's dimension of the ejector pin and the size of the injection
machine and so on
20． 问题需事商议会答复
I need to discuss this problem with the other colleagues and then I will reply back to you
21． 力达成计划异常会时通知
We will try our best to complete your plan if there are any complications we will notify you
immediately
22产品长度33012MM宽度7896MM高度45MM胶厚2MM重量7063g试模注塑机型号250吨胶料颜色黑色产品外表面晒纹处理表面抛光需日期章环保章材料章前模2344氮硬斜顶行位座738H模具信息正确？请确认
The length of this part is 33012MM Width is 7896MM height is 45MM thickness is 2MM weight is 7063g the injection machine is 250T the material is black the outside of the part has texture inner side needs polishing and it also needs a date and recycle stamp the core & cavity is 2344 nitridng the lifter and slider shelf is 738H Please check the information above
23． 现吃午钣时间午继续？
It is time to have lunch let's discuss this project later this afternoon
24滑塊干涉倒勾請加料填滑塊順利滑動
(The undercut area interferes with the slide block and needs to be filled with material to help the slider move smoothly)
25 加肉太 (The thickness added is too thick)
26 加肉面積太 (The thickening area is too wide)
27GATE位置移位 ( The gate position is moved)
28 滑塊拆位置 (The split line of slide block or the area of slide)
29 處尖角填充困難 (It is hard to fill this area due to the sharp feature)
30 處鋼材太薄強度足容易冷卻
(The strength of this area is too weak and it is hard to cool because the steel is too thin)
31 圓柱特徵半圓拆滑塊免粘滑塊造成拉白拉斷
(We avoid designing the semicircle of the cylinder on the slide block because it will be pulled
apart or cause drag marks)
32 處做斜銷作動時會削成品肉厚
(The part will be damaged if we make the lifter in this area)
33 這個面裝配面加料
(This is a critical surface where we cannot add additional material)
34 處料位太厚會縮水建議減料改善
(Because of the shrinkage of the thickness we suggest reducing some wall thickness to improve it)
35 面外觀面處做滑塊話會夾線否接受
(Please confirm whether it is a critical surface or not Also confirm whether it is acceptable to
have a slide split line if we have a slide in this area )
36 處倒勾否減料公母模破做滑塊斜銷
(Please confirm whether we can reduce material to the area where we have an undercut as indicated to have shut off on cavity side No slide block and lifter will be made )
37 請盡快確認這種拆模方式結構否則會影響模期
(Please confirm the issues of Parting line Gate positionEtc as soon as possible otherwise
the leadtime will be extended)
38 面否特殊求否頂針印
(Please confirm whether it is a critical surface or not and if we can have EJ pin marks on it)
39 PL面開處模具會尖角刀口對模具壽命影響
(There are sharp edges if we set the parting line here It will reduce the tool life)
40 加拔模角便脫模順利 We suggest enlarging the draft angle to help release the tool)
41 GATE做處話兩個缺點：1蓋子開時GATE修剪部位 2兩個斜銷側頂出衡
(There are two problems if the gate is to be designed in this area
a) It is easy to see the gate mark when you open the cap
b) The ejectors are unbalanced when two lifters are on the same side)
42 GATE做處話蓋子開後GATE修剪部位
(The gate mark is not visible if the gate position is designed like this)
43 果GATE定做們指定位置話還做這側這樣話還減這個位置縮水
(If you insist that the gate position has to be like the original design then we would further
recommend to have it to the area indicated so it can avoid a shrink problem in this area)
44 處GATE做潛頂針話背後外觀面會沖料痕成品黑色會明顯
(If the design of the gate has to be a sub Gate then the back surface of the part will have
serious flow marks due to the black color)
22 PL開處合理模具加工困難PL應改為圖示樣
(This area is not suitable to have a Parting line because the tool will become more complicated
therefore we recommend to have the Parting line as indicated)
45产品粘母模機會否公模加倒勾拉料頂針者公模保留EDM紋開模時成品留公模側
(There is possible sticking on cavity therefore please confirm whether it can make undercuts
snatch pins or leave coarse EDM on the core to snatch the part on)
46處料厚段差成品表面會應力痕否接受
(Please confirm whether it is acceptable to have stress lines on the surface because the thickness is not equal)
47 請注明處為外觀面否提供2D圖注意事項
(Please advise where the critical surface is Please also provide us a 2D drawing with critical
dimensions )
48 紅色示處問題方請特別注意
(Please note the red highlights because those areas have problems)
49 成品設計處問題建議圖示修改
(We would suggest using the attached part design as the current design has problems)
50 處改為個球形凹槽 (We suggest modifying it as a globe recess)
51 圓柱特征半拆滑塊裡防拉斷 (this issue is the same as no31)
52 處滑塊走滑塊滑塊先退滑塊做延遲
(The inside small slide block will recede first and the parent slide block have to postpone sliding)
53 滑塊液壓油缸抽芯保証開合模順序
(The slide pins will use an oil cylinder to assure that the process is in proper order)
54 這個面裝配加料話裝配時會頂住圖示
(We cannot add material to this surface because it will intervene between the two parts when it is assembled Please see the sketch attached )
55 降低斜銷面增加成品許肉厚來做變化
(To descend the surface of lifter in order to thicken the part)
56 半做斜銷半做然
(One half side will have the lifter and the other half will be solidnature)
57 處兩個柱子重疊倒勾做然做SLIDE
(These two bosses are overlapping with undercut therefore it can not be made as solid We
suggest making it with a slide block)
58 處強迫頂出 (This area needs force ejection)
59 公模兩段開模這個方先退 (Here will be a double ejection for forward and receding)
60 處做鑲件會夾線否接受
Please confirm whether it is acceptable that there will be a split line here)
61 面公母模1度破會段差否接受
(Please confirm whether it is ok to have mismatch to the area where there is 1 degree of shut off in Core Cavity side)
62 這個尺寸否加 (Please confirm whether we can enlarge this dimension)
63 處加個凹槽膠片彈出效果會更試模後裝配效果做修正
(It will affect the elastic of the film better if we add a recess See how it will affect the assembly parts and then make your decision)
64 處倒勾建議將剖面線示部位CUT避免處倒勾
(There is an undercut here we suggest cutting out the indicated part as it highlighted to avoid an undercut)
65 成型後SUB GATE修
(The gate (sub gate) needs to be trimmed evenly after being moulded)
66 處倒勾先垂直頂出後手動取出
(This area of the undercut needs to be ejected vertically then taken out manually)
67 這兩個面滑塊GATE改處改
(The gate is not suitable in this area because there are two sliding blocks sealing off this area)
68 處加做個旋轉GATE射出時方便調整成品品質
(We would suggest placing a runner shutoff insert to adjust the volume of part filling)
69 倒勾滑塊強迫脫模倒勾否減06
(This undercut will be force ejected out Please confirm whether it can be reduced to 06 mm)
70 柱子無法脫模請確認否轉圖時錯位否提供客戶原始圖檔 data )
(This boss is not releasable Please check the file again and if possible pleas resend us the
original draft
71 柱子實心會縮水 (This boss will shrink because it is a solid boss)
72 這個面否咬花咬花番號什麼拔模角
(Please confirm whether this surface needs to be textured or not Please advise texture specs Also what's the min draft )
73 這個面否光貼標簽
(Please confirm whether this surface needs to be polished and stuck on a sticker)
74 紅色顯示幾個面拔模角太出模時會拉傷建議加拔模角
(The red highlighted area has a problem of a small draft angle We suggest enlarging thedraft to avoid causing drag marks on the part)
75 RIB太薄會填充足 (This rib can not be filled properly because it is too thin)
76 RIB太厚會縮水 (This rib will have a shrink problem because it is too thick)
77 處倒勾出模困難建議先做倒勾成型後二次加工做治具費外算
(There are problems with this current design we recommend doing this undercut as an alternative but there will be additional costs)
78 柱子底部做火山口
(The base of all bosses require a crater to avoid shrinkage)
1镶件PL面充足排气坑PL面开环形排气槽气体排模外
InsertPL should have adequate venting PL should have around slot for venting
79顶棍孔镶件端面距离底板面05mm攻m20牙
the surface of KO insert should below bottom plate 05mmthread M20
80回针中托司模胚部份避空05mm
RPEGP should have 05mm gap with the moldbase
81排气槽距封胶位1015mm
Venting slot distance from the seal off position 1015mm
82运水进 E 运水出 S
In take E Out take S
83底面板均隔热板DME规格14厚
TopBottom plate must have insulator plate DME standard 14'H
84吊环模具重心（保证吊模时衡）
Eyebolt should on the center of the mold(for balance)
85吊模螺丝位置前模部份重心保持衡
The eyebolt position on the cavitycore side should on the center of gravity for balance
86唧嘴分试模唧嘴走模唧嘴
Sprue type TrialDelivery
87喉塞选：NPT规格
Plug use NPT spec
88中托司采HASCO滚珠形式 Use HASCO ball EGP
89水咀采法国标准14水咀写RPL081151
Jiffy Use French Standard 14 markRPL081151
90全部英文英制单位 All in English& Imperial Unit
91请检查模尺寸否缩水 Are part dimensions to print plus shrink
92电线通角位改R角否完成 All wires protected from sharp corners？
93换元件必须标准件All replaceable components must be standard components
94 否加啤塑总计器？Add shot counter
95复杂模具设计周详考虑成功克服种设计限制
A complicated mould with thorough design consideration to overcome the numerous design constraints
96移动零件应硬钢料行位必须硬垫板硬线条必须限位定位锁
All moving components should use hardened steel all slides should be installed with hardened or lubricated alloy wear plates and gibs and with positive slide retainer
97BOM容应包含运水接头顶针制零件
BOM including water fittings ejectors &custom components
98没运水回路斜顶铍铜BeCu for lifters if wo water circuits
99应部件前模面视图中镜Corresponding components mirrored at core &cavity
100否省光出模
Check polish for line of draw finish？
Core pull slot mechanism installed and OK
101模具须吊机搬动Crane capacity and loading clearance
102流道变形电脑模拟分析Conduct mold flow &mold warp analysis
103散件图3D模具图Component andor 3D mould design drawing
104尺寸重适量冷Cooling less important when dimensions are not important
105标准四模腔水口模具四模腔倒转水口模具结合成套注塑机生产量增加倍层板模具降低成
Combine a traditional 4 cavity edge gate and a4 cavities reverse gate moulds which help to double the molding capacity and reduce production cost
106模具特式模具分开变成两套方生产增加生产灵活性
Can be separated into two individual moulds for molding in two different mould shops
107全套模具均利模具标准零件制成维修换零件较方便
Consists of all standard mould components which facilitate mould maintenance
108出模方标示Die draw called out
109标出前模距离滑动部件滑动距离塑件脱离位置
Dimension all the opening travel & clearance
110否DME运水接头编号
DME egg Water fittings recessed and marked
111开箱否容易吊出模具否分开前模运输？
Delivery right side up or in two halves？
112吊模孔尺寸衡2边 Eyebolt size and balance in 2 sides
113出行程行位斜顶行程标注 Ejection stroke & slide lifter travel dimensioned
114斜顶做出分析Ejection study if lifter adopted
115顶出极限位置 Ejection extended at the most
116顶针导柱安装 Ejector guide pins installation
117 重量50lbs镶件必须吊模孔Eyebolts for inserts more than 50lbs
118边缘型直入型水口接受
Edge gate or sprue gate requiring secondary operation acceptable
119斜顶接触模镶件硬度4度差（HRC）
4 point in HRC different to lifters contacting or cavity steel
120水口水口顶针4倍放视图实际尺寸标注
4X size section dimensioned to reflect the actual size
121常规安全搬运求General safety and handling
122建议模具锁模力超100吨注塑机15mm顶针顶出行程超50mm时应装顶针板导柱
Guided ejection recommended for mould above 100 tons clamp capacity ejector pins of 15mm or smaller or ejector stroke longer than 50mm
123边钉插入模板否顶着加疏气空
Guide pin cleared and vented
124镶件定位编号防止正确组装
Inserts keyed and numbered to prevent incorrect assembly
125 斜面角度行位斜边角度3度(<25度)
Jaw angle 3 degmore than angle pins(<25 degree)
126行位斜顶镶件处保留足够位置（空间）布置水槽
Keep enough space to run waterline at slide liftermajor inserts
127斜顶角度15度Lifter angle less than 15 degree
128斜顶杆直径少1Lifter rods dia less than 1
129否已安装限位制？Limit switch in tact and protected
130模坯钢料号标注Moldbase and steel dimensioned
131斜顶镶件5度插穿Minimum 5 degfor shutoff
132动作机构否正确？Mechanism for sequence
133否已安装安全带喷正确颜色模坯？Mold safety straps installed and painted red？
134适宜应模拟模具注塑程注射分析压力分布温度分布确定佳入水位置流道尺寸疏气位置等
Mould flow and simulation should be carried out for the best gate location filling analysis
pressure distribution and heat distribution
135模具设计做快冷模高温点应该冷应适量顶针
Mould should be designed with maximum cooling and with appropriate amount of ejection points
136模具够全动生产零件应机械手出
Mould should be able to run fully automatic Large part should be picked up by robot
137模具测试符合预定Cpk质量标准
Mould should be tested to meet a defined Cpk quality standard
138模具应具备预防意外损害错误安装等安全特性
Mould should have safety features to protect accidental damage incorrect assembly and set up of mould
139模需精确配合擦位方 模具定直身锁
Mould halves requiring accurate alignment of core and cavity and shut off should have appropriate part line locks
140需加热模具必须隔热板Mould requiring heating should have insulator plate
141模具动生产模具断水口
Mould preferred to run automatic selfdegating whenever possible
142模具必须稳定位置凸出物请加脚座否完成？
No obstructions on bottom surface of mold？
143模坯长宽模厚（模架长宽）
Overall mold size of the moldbase & shut height
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