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Production Planning and Control

张***妮

贡献于2015-09-05

字数:30195


47
March 2001September 2003
EnglishEnglish
















Production Planning and Controlling (J06)









SAP AG
Neurottstr 16
69190 Walldorf
Germany
Building Block Configuration Guide

Copyright


© Copyright 2003 SAP AG All rights reserved

No part of this publication may be reproduced or transmitted in any form or for any purpose without
the express permission of SAP AG The information contained herein may be changed without prior notice

Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors

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IBM® DB2® DB2 Universal Database OS2® Parallel Sysplex® MVSESA AIX® S390® AS400® OS390® OS400® iSeries pSeries xSeries zSeries zOS AFP Intelligent Miner WebSphere® Netfinity® Tivoli® Informix and Informix® Dynamic ServerTM are trademarks of IBM Corporation in USA andor other countries

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SAP SAP Logo R2 R3 mySAP mySAPcom xApps mySAP Business Suite and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG in Germany and in several other countries all over the world All other product and service names mentioned are the trademarks of their respective companies
Icons

Icon
Meaning


Caution

Example

Note or Tip

Recommendation

Syntax


Typographic Conventions

Type Style
Description
Example text
Words or characters that appear on the screen These include field names screen titles pushbuttons as well as menu names paths and options
Crossreferences to other documentation
Example text
Emphasized words or phrases in body text titles of graphics and tables
EXAMPLE TEXT
Names of elements in the system These include report names program names transaction codes table names and individual key words of a programming language when surrounded by body text for example SELECT and INCLUDE
Example text
Screen output This includes file and directory names and their paths messages source code names of variables and parameters as well as names of installation upgrade and database tools
EXAMPLE TEXT
Keys on the keyboard for example function keys (such as F2) or the ENTER key
Example text
Exact user entry These are words or characters that you enter in the system exactly as they appear in the documentation

Variable user entry Pointed brackets indicate that you replace these words and characters with appropriate entries

Contents
J06 – Production Planning and Controlling Configuration Guide 6
1 Purpose 6
2 Preparation 6
21 Prerequisites 6
22 Uploading the Configuration Role 6
3 Configuration 7
31 Sales and Operation Planning 7
311 Set Planning Plant for SOP 7
32 Material Requirements Planning 7
321 Define MRP Controller 7
322 Special Procurement Type 8
323 Planning Horizon for Plant 10
324 Carry Out Overall Maintenance of Plant Parameters 11
325 Carry Out Overall Maintenance of MRP Groups 17
326 Define Availability of Stock 18
327 Define Rescheduling Check 19
328 Define Error Processing in Planning Run 19
329 Define Range of Coverage 20
3210 Storage Cost percentage Check Lot Sizing Procedure 21
3211 Define External Procurement 22
3212 Define Line Item Number 23
3213 Define BOM and Routing Selection 23
3214 Conversion Planned Order> Prod Order 24
3215 Number of Planned Order 24
3216 Item Number of Order Type 25
3217 Activate MRP and Set Up Planning File 26
3218 Define Receipt Elements for Receipt Days' Supply 26
3219 Define Scheduling Parameters for Planned Orders 27
33 Shop Floor Control 28
331 Define Routing Selection ID 28
332 Define Standard Values Parameters 29
333 Define Standard Value key 31
334 Determine Person Responsible 32
335 Define Formulas for Work centers 33
336 Define Control Keys 35
337 Define Scheduling Margin Key 36
338 Define Reasons for Variances 36


J06 – Production Planning and Controlling Configuration Guide
1 Purpose
The purpose of this document is to describe the general configuration steps required to manually set up the configuration within the system landscape that has already been installed using the corresponding installation or configuration guides for installation
The Building Block Configuration Guide describes how to set up the configuration of a building block manually without the support of automated configuration tools If you want to use BC Sets LSMW ECATT and CATT procedures for an automated installation process refer to the Building Block Installation Guide of this building block
2 Preparation
21 Prerequisites
List dependencies with other building blocks and describe the general prerequisites that you have to fulfill to install this building block Do not repeat preparation settings already described in other building block guides
22 Uploading the Configuration Role
Use
Before you start with the configuration according to the manual procedures described in this Configuration Guide you can upload the configuration role and assign it to your user
This building block provides a configuration role for each SAP component that is involved in its configuration such as SAP APO SAP R3 or SAP CRM The configuration role enables you to comfortably access all transactions required for the configuration from the relevant system The following roles are available
Technical name
Description
File name for upload
SMB12J06_01I
J06 Production Planning
_SMB12_J06_01ISAP
Procedure
For details how to upload the configuration roles to the system and how to work with the roles please refer to the document Essential Information

3 Configuration
31 Sales and Operation Planning
311 Set Planning Plant for SOP
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S300_J06_01 Sales & Operations Planning (SOP)
Transaction Code
SPRO
IMG Menu
Production à Sales & Operation Planning (SOP) à Master Data à Set Planning Plant for SOPà Maintain SOP Planning Plant

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
Plnt
BP01
X
BP02
X
BP03
X
BP0X
X
4 Choose Save
5 Choose Back

32 Material Requirements Planning
321 Define MRP Controller
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production à Material Requirements Planning à Master Data


à Define MRP Controllers
2 On the Change View MRP Controllers Overview screen choose the New Entries button
3 Make the following entries
Plnt
MRPCn
Name 1
Name
BP01
工厂BP01
001
MRP控制者
BP01
工厂BP01
Y01
MRP控制者-成品
BP01
工厂BP01
Y02
MRP控制者-
BP02
工厂BP02
001
MRP控制者
BP02
工厂BP02
Y01
MRP控制者-成品
BP02
工厂BP02
Y02
MRP控制者-
BP03
工厂BP03
001
MRP控制者
BP03
工厂BP03
Y01
MRP控制者-成品
BP03
工厂BP03
Y02
MRP控制者-
BP0X
工厂BP0X
001
MRP控制者
BP0X
工厂BP0X
Y01
MRP控制者-成品
BP0X
工厂BP0X
Y02
MRP控制者-

4 Choose Save
5 Choose Back

322 Special Procurement Type
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production à Material Requirements Planning à Master Data à Define Special Procurement Type

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
SP type
Long Text EN

Long Text ZH
Proc type
Spproc
Plnt
Direct productn
Phantom item

BP01
10
BP Consignment
BP 外部采购寄售
F
2



BP01
20
BP External procurement
BP 外部采购
F
0



BP01
30
BP Subcontracting
BP 外部采购分包
F
3



BP01
40
BP Stk transf (procfr alterplant)
BP 库存转换(选工厂产品)
F
7
BP02


BP01
45
BP Stk transf fr plant to MRP area
BP 库存工厂 MRP 范围
F
7
BP02


BP01
50
BP Phantom assembly
BP 虚装配
E
E


X
BP01
52
BP Direct prodn collective order
BP 直接生产收集订单
E
E

X

BP01
60
BP Phantom in planning
BP 虚拟计划
E
E



BP01
70
BP Withdrawal from alternative plant
BP 代工厂领料
E
E



BP01
80
BP Production in alternative plant
BP 代工厂生产
E
P
BP02


BP02
10
BP Consignment
BP 外部采购寄售
F
2



BP02
20
BP External procurement
BP 外部采购
F
0



BP02
30
BP Subcontracting
BP 外部采购分包
F
3



BP02
40
BP Stk transf (procfr alterplant)
BP 库存转换(选工厂产品)
F
7
BP01


BP02
45
BP Stk transf fr plant to MRP area
BP 库存工厂 MRP 范围
F
7
BP01


BP02
50
BP Phantom assembly
BP 虚装配
E
E


X
BP02
52
BP Direct prodn collective order
BP 直接生产收集订单
E
E

X

BP02
60
BP Phantom in planning
BP 虚拟计划
E
E



BP02
70
BP Withdrawal from alternative plant
BP 代工厂领料
E
E




BP02
80
BP Production in alternative plant
BP 代工厂生产
E
P
BP01


BP03
10
BP Consignment
BP 外部采购寄售
F
2



BP03
20
BP External procurement
BP 外部采购
F
0



BP03
30
BP Subcontracting
BP 外部采购分包
F
3



BP03
40
BP Stk transf (procfr alterplant)
BP 库存转换(选工厂产品)
F
7
BP01


BP03
45
BP Stk transf fr plant to MRP area
BP 库存工厂 MRP 范围
F
7
BP01


BP03
50
BP Phantom assembly
BP 虚装配
E
E


X
BP03
52
BP Direct prodn collective order
BP 直接生产收集订单
E
E

X

BP03
60
BP Phantom in planning
BP 虚拟计划
E
E



BP03
70
BP Withdrawal from alternative plant
BP 代工厂领料
E
E



BP03
80
BP Production in alternative plant
BP 代工厂生产
E
P
BP01


4 Choose Save
5 Choose Back

323 Planning Horizon for Plant
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OMDX
IMG Menu
Production à Material Requirements Planning à Planning à MRP Calculation à Define Planning Horizon à Plant

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
PlHor
BP01
100
BP02
100
BP03
100
BP0X
100
4 Choose Save
5 Choose Back

324 Carry Out Overall Maintenance of Plant Parameters
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OPPQ
IMG Menu
Production à Material Requirements Planning à Plant Parameters à Carry Out Overall Maintenance of Plant Parameters à Maintain

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
MRPCn
Name
BP01
001
Disponent
BP02
001
Disponent
BP03
001
Disponent
4 Choose Save
5 On the screen choose the New Entries button
6 Make the following entries
Plnt
FrmPO
FmPR
OrdIt
Resch
Tval
TolVa
PlHor
NR
NR
ItPRq
NR
NR
ISTRe
BP01
X
X
X
100
02
02
100
01
01
00010
01
01
0100
BP02
X
X
X
100
02
02
100
01
01
00010
01
01
0100
BP03
X
X
X
100
02
02
100
01
01
00010
01
01
0100


Purchasing proctime
SMRPG
MPOP
PlOrd
Fr
SelID
D
W
M
P
00
001
050
500
001
01
X
X
X

00
001
050
500
001
01
X
X
X

00
001
050
500
001
01
X
X
X


PrOrd
SOb
DPr
C
*
A
M
T
QMInL
B
A
X
X
3
E
U
U
X
X
X
X
D
X
X
3
E
U
U
X
X
X
X
D
X
X
3
E
U
U
X
X
X
X
D

ChR
Type
SNot
ChR
L
P
S
Q
PP
YB03
X
BO

X
X
X
PP
YB03
X
BO

X
X
X
PP
YB03
X
BO

X
X
X

P
P
R
NR
OTyp
Simulative planned orders
X
X
X
01
YB02
01
X
X
X
01
YB02
01
X
X
X
01
YB02
01

Promotion period
NorangeTot reqs
Include restricteduse stock
000
01
X
000
01
X
000
01
X

APOrd
SN
X
X
X
X
X
X

7 Choose Save
8 On the screen choose the New Entries button
9 Make the following entries
Plnt
SMKey
OpPd
Float after pro
FloatBefProd
Release period
BP01
000
000
000
000
000
BP01
001
010
001
002
005
BP02
000
000
000
000
000
BP02
001
010
001
002
005
BP03
000
000
000
000
000

10 Choose Save
11 On the screen choose the New Entries button
12 Make the following entries
Plnt
SPT
R
Spproc
Plnt
Direct productn
Phantom item
BP01
10
F
2



BP01
20
F
0



BP01
30
F
3



BP01
40
F
7



BP01
45
F
7
BP01


BP01
50
E
E


X
BP01
52
E
E

X

BP01
60
E
E



BP01
70
E
E



BP01
80
E
P



BP02
10
F
2



BP02
20
F
0



BP02
30
F
3



BP02
40
F
7



BP02
45
F
7
BP02


BP02
50
E
E


X
BP02
52
E
E

X

BP02
60
E
E



BP02
70
E
E



BP02
80
E
P



BP03
10
F
2



BP03
20
F
0




BP03
30
F
3



BP03
40
F
7



BP03
45
F
7
BP03


BP03
50
E
E


X
BP03
52
E
E

X

BP03
60
E
E



BP03
70
E
E



13 Choose Save
14 On the screen choose the New Entries button
15 Make the following entries
Plnt
SPT
Long Text
BP01
10
Consignment
BP01
20
External procurement
BP01
30
Subcontracting
BP01
40
Stock transfer (procfrom alterplant)
BP01
45
Stock transfer from plant to MRP area
BP01
50
Phantom assembly
BP01
52
Direct production collective order
BP01
60
Phantom in planning
BP01
70
Withdrawal from alternative plant
BP01
80
Production in alternative plant
BP02
10
Consignment
BP02
20
External procurement
BP02
30
Subcontracting
BP02
40
Stock transfer (procfrom alterplant)
BP02
45
Stock transfer from plant to MRP area
BP02
50
Phantom assembly
BP02
52
Direct production collective order
BP02
60
Phantom in planning
BP02
70
Withdrawal from alternative plant
BP02
80
Production in alternative plant
BP03
10
Consignment
BP03
20
External procurement
BP03
30
Subcontracting
BP03
40
Stock transfer (procfrom alterplant)
BP03
45
Stock transfer from plant to MRP area

BP03
50
Phantom assembly
BP03
52
Direct production collective order
BP03
60
Phantom in planning
BP03
70
Withdrawal from alternative plant
BP03
80
Production in alternative plant

16 Choose Save
17 On the screen choose the New Entries button
18 Make the following entries
Plnt
OG
OrdT
PrCtr
SchH det
SD
Sch
Cap
SchH
SchH
BP01
2
*
*
000
01
X
X
000
000
BP01
2
PE
*
000
01


000
000
BP01
3
PP01
*
000

X

000
000
BP01
3
PP02
*
000

X

000
000
BP01
3
PP04
*
000

X

000
000
BP01
3
PPC1
*
000

X

000
000
BP01
3
PPK1
*
000

X

000
000
BP01
4
YPS4
*
000



000
000
BP02
2
*
*
000
01
X
X
000
000
BP02
2
PE
*
000
01


000
000
BP02
3
PI01
*
000

X

000
000
BP02
3
PI02
*
000

X

000
000
BP02
3
PI04
*
000

X

000
000
BP03
2
*
*
000
01
X
X
000
000
BP03
2
PE
*
000
01


000
000
BP03
3
PI01
*
000

X

000
000
BP03
3
PI02
*
000

X

000
000
BP03
3
PI04
*
000

X

000
000

Rate horzn
SR
Sch
Cap
RcutPlgHor
SR
SchedLvlBD
Adjdates
000
02


000
03


000
02
X
X
000
03
1
2
000



000



000



000




000



000



000



000


2
000



000



000



000



000
02


000
03


000
02
X
X
000
03
1
2
000



000



000



000



000



000



000
02


000
03


000
02
X
X
000
03
1
2
000



000



000



000



000



000




ST
S
L
SiP
RL
RF
RF
RF
RF
RF
RF
2


000
0
0
0
0
0
0
0
2


000
0
0
0
0
0
0
0
2
X

000
0
0
0
0
0
0
0
2
X

000
0
0
0
0
0
0
0
2
X

000
0
0
0
0
0
0
0
3


000
0
0
0
0
0
0
0
1
X

000
0
0
0
0
0
0
0
2


000
0
0
0
0
0
0
0
2


000
0
0
0
0
0
0
0
2


000
0
0
0
0
0
0
0
1
X

000
0
0
0
0
0
0
0
1
X

000
0
0
0
0
0
0
0
2
X

000
0
0
0
0
0
0
0
2


000
0
0
0
0
0
0
0
2


000
0
0
0
0
0
0
0
1
X

000
0
0
0
0
0
0
0
1
X

000
0
0
0
0
0
0
0
2
X

000
0
0
0
0
0
0
0

325 Carry Out Overall Maintenance of MRP Groups
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OPPQ
IMG Menu
Production à Material Requirements Planning à MRP Groups à Carry Out Overall Maintenance of MRP Groups à Maintain

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
MRP
Resch
PTF
PlHor
AvSS
SL
DPr
BP01
0000
000
000
000
000


BP01
0001
000
000
000
000


BP01
0002
000
000
000
000


BP02
0000
000
000
000
000


BP02
0001
000
000
000
000


BP02
0002
000
000
000
000


BP03
0000
000
000
000
000


BP03
0001
000
000
000
000


BP03
0002
000
000
000
000


BP01
0010
100
000
100
100
2
3
BP01
0040
100
000
100
100
2
3
BP01
0052
100
000
100
100
2
3

Tval
TolVa
ChR
Consumption mode
Bwd cons per
Fwd consperiod
SG
RollF
00
00


000
000

0
00
00


000
000

0
00
00

2
030
002

0
00
00


000
000

0
00
00


000
000

0
00
00

2
030
002

0
00
00


000
000

0
00
00


000
000

0

00
00

2
030
002

0
02
02
PP
2
030
002
10
0
02
02
PP
2
030
002
40
0
02
02
PP
2
030
002
52
0

Int
Type
OTyp
ISLoc
Adjinreq
Adjustperfor indreqs
SafetyTime
SafetyTime
AC
0




0

00

0




0

00

0




0

00

0




0

00

0




0

00

0




0

00

0




0

00

0




0

00

0




0

00

0

PI01


0

00

0

PI01


0

00

0

PI01


0

00



4 Choose Save
5 Choose Back

326 Define Availability of Stock
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production à Material Requirements Planning à Planning à MRP Calculation à Stocks à Define Availability of Stock in TransferBlocked StockRestricted Stock

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
Stock in transfer
Blocked Stock
Include restricteduse stock
BP01
X
X
X
BP02
X
X
X
BP03
X
X
X
4 Choose Save
5 Choose Back

327 Define Rescheduling Check
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OMDW
IMG Menu
Production à Material Requirements Planning à Planning à MRP Calculation à Define Rescheduling Check à Plant

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
FrmPO
FmPR
OrdIt
Resch
Tval
TolVa
QMInL
PrOrd
SNot
BP01
X
X
X
100
02
02
X
X
X
BP02
X
X
X
100
02
02
X
X
X
BP03
X
X
X
100
02
02
X
X
X
4 Choose Save
5 Choose Back

328 Define Error Processing in Planning Run
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production à Material Requirements Planning à Planning à MRP Calculation à Define Error Processing in the Planning Run

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
MPOP
SMRPG
BP01
050
001
BP02
050
001
BP03
050
001
4 Choose Save
5 Choose Back

329 Define Range of Coverage
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production à Material Requirements Planning à Planning à MRP Calculation à Define Range of Coverage Profile (Dynamic Safety Stock)
2 On the screen choose the New Entries button
3 Make the following entries
Plnt
Prof
Name 1
Per
NoPe
Type
NDay
TRC1
RoC1
TRC2
RoC2
TRC3
Min1
BP01
001

M
03
1
00
03
01
05
00
00
00
BP02
001

M
03
1
00
03
01
05
00
00
00
BP03
001

M
03
1
00
03
01
05
00
00
00

Min2
Min3
Max1
Max2
MaxCv
LA
Name
00
00
00
00
00
EN
3 days in the next month then 5 days

00
00
00
00
00
EN
3 days in the next month then 5 days
00
00
00
00
00
EN
3 days in the next month then 5 days
4 Choose Save
5 Choose Back

3210 Storage Cost percentage Check Lot Sizing Procedure
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OMI4
IMG Menu
Production à Material Requirements Planning à Planning à LotSize Calculation à Check LotSizing Procedure

2 On the screen choose the New Entries button
3 Make the following entries
LS
LS
LI
Pds
Description EN
Description ZH
Sched
Ovlpg
Number of periods
DY
O
D
0
Dynamic lot size creation
动态批量创建


0
EX
S
E
0
Lotforlot order quantity
直接批订货量


0
FS
S
S
0
Fixing and splitting
固定分解

+
0
FX
S
F
0
Fixed order quantity
固定订单数量


0
GR
O
G
0
Groff reorder procedure
Groff重订货程序


0
HB
S
H
0
Replenish to maximum stock level
补充库存水


0
MB
P
M
1
Monthly lot size
月批量
1

0
PB
P
P
1
Period lot size posting period
期间批量 记帐期间


0

PK
P
K
1
Period lot size acc to plng calendar
根计划日历期间批量


0
SP
O
S
0
Part period balancing
部分期间余额


0
TB
P
T
1
Daily lot size
日批量


0
W2
P
W
1
Week – 2
周 2
3

0
WB
P
W
1
Weekly lot size
周批量


0
WI
O
W
0
Least unit cost procedure



0
4 On the screen choose the New Entries button
5 Make the following entries
Plant
Storage costs indicator
SC()
BP01
1
1000
BP02
1
1000
BP03
1
1000
BP0X
1
1000

6 Choose Save
7 Choose Back

3211 Define External Procurement
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OMDT
IMG Menu
Production à Material Requirements Planning à Planning à Procurement Proposals à Define External Procurement

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
Purchasing proctime
Sob
*
BP01
00
X
U
BP02
00
X
U

BP03
00
X
U

4 Choose Save
5 Choose Back

3212 Define Line Item Number
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production à Material Requirements Planning à Planning à Procurement Proposals à Define Line Item Numbers

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
ItPRq
ISTRe
BP01
00010
0100
BP02
00010
0100
BP03
00010
0100
4 Choose Save
5 Choose Back

3213 Define BOM and Routing Selection
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production à Material Requirements Planning à Planning à BOM ExplosionRouting Determination à Define BOM and Routing Selection

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
SelID
BP01
01
BP02
01
BP03
01
4 Choose Save
5 Choose Back

3214 Conversion Planned Order> Prod Order
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OPPE
IMG Menu
Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Order Type for Conversion to ProductionProcess Order à Plant

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
Type
OTyp
BP01
PP01
PI01
BP02
PP01
PI01
BP03
PP01
PI01
BP0X
PP01
PI01

4 Choose Save
5 Choose Back

3215 Number of Planned Order
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OMDV
IMG Menu
Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Conversion of Planned Orders into Purchase Requisitions

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
PlOrd
BP01
500
BP02
500
BP03
500
BP0X
500
4 Choose Save
5 Choose Back

3216 Item Number of Order Type
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OMDV
IMG Menu
Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Conversion of Planned Orders into Purchase Requisitions
2 On the screen choose the New Entries button
3 Make the following entries
Object type
ItPRq
2
00010
4 Choose Save
5 Choose Back

3217 Activate MRP and Set Up Planning File
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OMDU
IMG Menu
Production à Material Requirements Planning à Planning File Entries à Activate MRP and Set Up Planning File

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
RP
BP01
X
BP02
X
BP03
X
BP0X
X
4 Choose Save
5 Choose Back

3218 Define Receipt Elements for Receipt Days' Supply
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production à Material Requirements Planning à Evaluation à Define Receipt Elements for Receipt Days’ Supply

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
P
S
Q
P
P
R
APOrd
SN
BP01
X
X
X
X
X
X
X
X

BP02
X
X
X
X
X
X
X
X
BP03
X
X
X
X
X
X
X
X

4 Choose Save
5 Choose Back

3219 Define Scheduling Parameters for Planned Orders
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S400_J06_01 Material Requirement Planning (MRP)
Transaction Code
OPU5
IMG Menu
Production à Capacity Requirements Planning à Operations à Scheduling à Repetitive Manufacturing à Planning à Material Requirements Planning à Planning à Scheduling and Capacity Parameters à IMG Activities à Define scheduling parameters for planned orders

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
OG
OrdT
PrCtr
SchH det
SD
Sch
Cap
BP01
2
*
*
000
01
X
X
BP01
2
PE
*
000
01


BP02
2
*
*
000
01
X
X
BP02
2
PE
*
000
01


BP03
2
*
*
000
01
X
X
BP03
2
PE
*
000
01



Plnt
SchH
SchH
Rate horzn
SR
Sch
Cap
RCutPlgHor
SR
BP01
000
000
000
02


000
03
BP01
000
000
000
02
X
X
000
03
BP02
000
000
000
02


000
03
BP02
000
000
000
02
X
X
000
03
BP03
000
000
000
02


000
03

BP03
000
000
000
02
X
X
000
03

Plnt
SchedLvlBD
Adjdates
ST
SiP
BP01


2
000
BP01
1
2
2
000
BP02


2
000
BP02
1
2
2
000
BP03


2
000
BP03
1
2
2
000

Plnt
RL
RF
RF
RF
RF
RF
RF
BP01
0
0
0
0
0
0
0
BP01
0
0
0
0
0
0
0
BP02
0
0
0
0
0
0
0
BP02
0
0
0
0
0
0
0
BP03
0
0
0
0
0
0
0
BP03
0
0
0
0
0
0
0

4 Choose Save
5 Choose Back

33 Shop Floor Control
331 Define Routing Selection ID
Use
Procedure
6 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
Transaction Code
OPEB
IMG Menu
Production à Basic Data à Routing à Routing Selection à Select Automatically

7 On the screen choose the New Entries button
8 Make the following entries
ID
SP
TLType
Usage
Description EN
Description ZH
Stat
Description of the status
1
1
N
1
Production
生产
4
Released (general)
1
2
N
1
Production
生产
2
Released for order
1
3
2
1
Production
生产
4
Released (general)
1
4
2
1
Production
生产
2
Released for order
1
5
R
1
Production
生产
4
Released (general)
1
6
R
1
Production
生产
2
Released for order
2
1
R
1
Production
生产
4
Released (general)
2
2
R
1
Production
生产
2
Released for order
3
1
3
1
Production
生产
4
Released (general)
3
2
3
1
Production
生产
2
Released for order
4
1
2
1
Production
生产
4
Released (general)
4
2
2
1
Production
生产
2
Released for order
Q1
1
Q
1
Production
生产
4
Released (general)
9 Choose Save
10 Choose Back
332 Define Standard Values Parameters
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
Transaction Code
OP7B
IMG Menu
Production à Master Data à Work Centerà General Data à Standard Value à Define Parameters

2 On the Change View Parameters’ screen choose the New Entries button
3 Make the following entries
Parameter
Origin
Short Key Word
Key Word EN
Key Word ZH
Dimension
Standard Value
Standard Value Unit
Field Name
YB_001
1

BP Max Capacity in KG
BP KG 力
MASS
0
KG

YB_002
1

BP Max Capacity in PC
BP PC 力
AAAADL
0
ST

YB_101
2

BP Dur RessBatch
BP 批量预定
TIME
0
H

YB_102
2

BP Dur PersBatch
BP 批量工
TIME
0
H

YB_103
2

BP Setup per Operation
BP 工序准备
TIME
0
H

YB_104
2

BP Setup per Batch
BP 批量准备
TIME
0
H

YB_105
2

BP Clean per Operation
BP 工序清洁
TIME
0
H

YB_106
2

BP Clean per Batch
BP 批量清洁
TIME
0
H

YB_107
2

BP Function Clock
BP 职时钟
TIME
0
H

YB_108
2

BP Process Flow Rate
BP 工序流率
TIME
0
H

YB_109
2

BP Labor
BP 工时间
TIME
0
MIN

YB_110
2
Overhead
BP Overhead
BP 费时间
TIME
0
H

YB_112
2
Energy
BP Energy
BP 量
ENERGY
0
KWH

SAP_01
2
Setup
Setup
准备
TIME
0
MIN

SAP_02
2
Machine
Machine
机器
TIME
0
MIN

SAP_03
2
Labor
Labor
工时
TIME
0
MIN

SAP_04
2
Op time 1
Standard value 1
标准值 1
TIME
0
MIN

SAP_05
2
Op time 2
Standard value 2
标准值 2
TIME
0
MIN


SAP_06
2
Op time 3
Standard value 3
标准值 3
TIME
0
MIN

SAP_07

Work
Work (internal proc)
工作 (部加工)

0

ARBEI
SAP_08

Base qty
Base quantity
基数量

1

BMSCH
SAP_09

Op qty
Operation quantity
工序数量

1

MGVRG
SAP_10

Duration
Other formula
公式
TIME
0
MIN
DAUNO
SAP_11

Splits
Operation splits
工序分解

1

SPLIM
SAP_12
6
PRT par 1
PRT parameter 1
PRT 参数 1
AAAADL
1
LE

SAP_13
6
PRT par 2
PRT parameter 2
PRT 参数 2
AAAADL
1
LE

SAP_14
4
User field
User field
户字段
AAAADL
1
ST

SAP_16
5
PRT value
PRT std value
PRT 标准值

1

EWVGW
SAP_17

Number of
Number of employees
员工数

5

ANZMA
SAP_55
1
Time
Res dep duration
限制开发期
TIME
1
H

YB_113
2
Machine
BP Machining Time
BP 机器时间
TIME
0
MIN

YB_114

Op qty
Operation quantity
BP 工序数量

1

MGVRG
YB_115

Base qty
Base quantity
BP 基数量

1

BMSCH
YB_116

Splits
Operation splits
BP 工序分解

1

SPLIM

4 Choose Save
5 Choose Back
333 Define Standard Value key
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
Transaction Code
OP19
IMG Menu
Production Planning for Process Industries à Master Data à Resource à General Data à Standard Value à Define Standard Value Key

2 On the Change View Standard Value Key Formula’ screen choose the New Entries button
3 Make the following entries
SVK
Text EN
Text ZH
Params
Params
Params
Params
Params
Params
YB01
BP Batch MP + SetupCleaning
BP 批量生产准备
YB_103
YB_101
YB_102
YB_105
YB_110

YB02
BP Cont MP + SetupCleaning
BP 连续生产准备
YB_103
YB_107
YB_108
YB_109
YB_105
YB_110
YB03
Process Manufacturing Energy
BP 流程式制造量
YB_112





YB04
BP Normal production
BP 常规生产
YB_103
YB_113
YB_109



SAP0
No standard values
标准值






SAP1
Normal production
常规生产
SAP_01
SAP_02
SAP_03



SAP2
Variable production
变化生产
SAP_01
SAP_02
SAP_03
SAP_04
SAP_05
SAP_06

4 Choose Save
5 Choose Back

334 Determine Person Responsible
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
Transaction Code
SPRO
IMG Menu
Production à Basic Data à Work Center à General Data à Determine Person Responsible

2 On the Change View Person Responsible for Work Center Overview screen choose New Entries
3 Make the following entries
Plnt
Res
Name
Name
BP01
001
Person Responsible 001
工作中心负责001
BP01
A
Person Responsible A
工作中心负责A
BP02
001
Person Responsible 001
工作中心负责001
BP02
A
Person Responsible A
工作中心负责A
BP03
001
Person Responsible 001
工作中心负责001
BP03
A
Person Responsible A
工作中心负责A
4 Choose Save
5 Choose Back
335 Define Formulas for Work centers
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
Transaction Code
OP54
IMG Menu
Production à Master Data à Work Centerà Costing à Define formulas for work centers

2 On the Change View Formula Definition’ screen choose the New Entries button
3 Make the following entries
Formula Key
Text EN
Text ZH
Formula
Generate
Allowed for Costing
Work Center for req
Allowed for sched
YB_001
M Reqmt with YB
BP M 需求时间
( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_101





YB_002
PP Reqmt with YB01
BP P 需求时间
( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_102




YB_003
M Duration YB01
BP M 程
YB_103 + ( ( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_101 ) + YB_105




YB_004
P Duration YB01
BP P 程
YB_103 + ( ( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_102 ) + YB_105




YB_005
M Reqmt setup
BP M 准备
YB_103




YB_006
P Reqmt cleanout
BP P 清洁时间
YB_105




YB_007
M Reqmt with YB02
BP P 需求时间
YB_108 + ( YB_107 * SAP_09 SAP_08 )




YB_008
P Reqmt with YB02
BP P 需求时间
YB_109 + ( YB_107 * SAP_09 SAP_08 )




YB_009
M Duration YB02
BP M 需求时间
YB_103 + YB_108 + ( YB_107 * SAP_09 SAP_08 ) + YB_105




YB_010
Duration YB02
BP 程
YB_103 + YB_109 + ( YB_107 * SAP_09 SAP_08 ) + YB_105




YB_011
Energy
BP 量
( ( ( SAP_09 SAP_08 ) + 1 ) * YB_112 )




SAP001
Prod Setup time
生产 准备时间
SAP_01




SAP002
Prod Machine time
生产 机时
SAP_02 * SAP_09 SAP_08 SAP_11




SAP003
Prod Labor time
生产 工时
SAP_03 * SAP_09 SAP_08 SAP_11




SAP004
ProjNetwMaintTime
预测 部加工时间
SAP_10




SAP005
Prod Setup rqmts
生产准备需求
SAP_01 * SAP_11




SAP006
Prod Machine rqmts
生产机器需求
SAP_02 * SAP_09 SAP_08





SAP007
Prod Labor rqmts
生产工时需求
SAP_03 * SAP_09 SAP_08




SAP008
ProjRqmtsNetwkMaint
生产 部加工需求
SAP_07




YB_012
BP Setup time
BP 准备时间
YB_103




YB_013
BP Machine time
BP 机时
YB_113 * YB_114 YB_115 YB_116




YB_014
BP Labor time
BP 工时
YB_109 * YB_114 YB_115 YB_116





4 Choose Save
5 Choose Back
336 Define Control Keys
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
Transaction Code
OPJ8
IMG Menu
Production ® Shop Floor Control ® Master Data ® Routing Data ® Define Control Keys

2 On the Change View Control Keys for Operations’ screen choose the New Entries button
3 Make the following entries
Control Key
Description EN
Description ZH
Scheduling
Det Cap Requirements
Insp Char required
Aut Goods receipt
Cost
YB01
BP Process Manufacturing
BP 流程式制造
X
X


X
YB02
BP Process Manufacturing with inspection
BP 具检验功流程式制造
X
X
X

X
YB03
BP Process manuf with autom goods receipt
BP 具动货物接收功流程式制造
X
X

X
X
YB04
BP Process Manufacturing with autom GR(HU)
BP 工艺路线参工序集 部加工
X
X


X

YB05
BP RoutingRef op set external proc
BP 工艺路线参工序集 外部加工
X



X
4 Choose Save
5 Choose Back
337 Define Scheduling Margin Key
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
Transaction Code
SPRO
IMG Menu
Production à Shop Floor Control à Operations à Scheduling à Define Scheduling Margin Key

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
SMKey
OpPd
Float after pro
FloatBefProd
Release period
BP01
000
000
000
000
000
BP01
001
010
001
002
005
BP02
000
000
000
000
000
BP02
001
010
001
002
005
BP03
000
000
000
000
000
BP03
001
010
001
002
005
4 Choose Save
5 Choose Back

338 Define Reasons for Variances
Use
Procedure
1 To carry out the activity choose one of the following navigation options
SAP
Role Menu
User menu à J06 Production Planning à Installation à SMB12S200_J06_01 Shop Floor Control (SFC)
Transaction Code
OPK5
IMG Menu
Production à Shop Floor Control à Operations à Confirmation à Define Reasons for Variances

2 On the screen choose the New Entries button
3 Make the following entries
Plnt
Cause
LA
Description EN
Description ZH
BP01
0001
EN
Machine malfunction
BP 机器障 工厂BP01
BP01
0002
EN
Operating error
BP 操作错误 工厂BP01
BP01
0003
EN
Defective material
BP 缺陷物料 工厂BP01
BP02
0001
EN
Machine malfunction
BP 机器障 工厂BP02
BP02
0002
EN
Operating error
BP 操作错误 工厂BP02
BP02
0003
EN
Defective material
BP 缺陷物料 工厂BP02
BP03
0001
EN
Machine malfunction
BP 机器障 工厂BP03
BP03
0002
EN
Operating error
BP 操作错误 工厂BP03
BP03
0003
EN
Defective material
BP 缺陷物料 工厂BP03
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